How the Aerospace Industry is Benefiting from Waterjet Cutting Technology?

High level of precision and complex technology. These two are primary ingredients for a successful metal fabrication project around the aerospace industry. This sector is not just involved in the aircraft engine production, but they make the aircraft themselves and all their associated parts and components.  

The same is also true with military solutions as guided missiles, scientific developments that lay the foundation for remotely controlled space vehicles, and a sundry of other things that make up our modern world today.  

The aerospace industry is one of the few industries that has no margin for error. It has zero-tolerance for an oversight or mistake. Hence, it uses waterjet cutting because of its high level of accuracy and versatility in creating a wide range of required parts and components. This would include turbine blades to jet engines, then down to control panels and so much more.  

The Aerospace Industry Require High Level of Precision

In describing the aerospace industry, it is not confined and limited to one area of interest alone. We can define it as a diverse and widespread sector. It covers almost every aspect of modern living, from commercial aircraft to military solutions.

When creating required components for this sector, one needs to observe extra caution and care in overseeing the waterjet cutting process and machining. Of paramount importance here is to do everything with the highest possible quality, leaving no room for error. A slight mistake anywhere along the process can lay the groundwork for a disaster. 


Video credit to ADTW learn
Compared to the production of other consumer goods, the machining of parts and equipment for the aerospace industry is more complex, challenging, and nerve-wracking than we can ever imagine. Traceability requirements are far too uncompromising, but with tolerances, it can be even more exacting. 

This only goes to show that what the industry direly needs is a machining process that will adhere to the sophisticated production levels of the aerospace sector. Faced with such manufacturing demand, waterjet cutting systems came into the picture and rendered other traditional manufacturing techniques obsolete and some even antiquated.  

What Can the Waterjet Method of Cutting Offer to the Aerospace Industry? 

The million-dollar question here is how did the waterjet machine manufacturers position the waterjet technology to be on the vanguard of other equally powerful material cutting systems that were responding to the tight demands of aerospace production is concerned. 

waterjet cutting

To a great extent, waterjet systems have become highly favored here, the reason being it is highly adaptable. Abrasive waterjets are not only flexible in that you can adjust them to your specific requirements, but you can also standardize them for uniformity and precision in a massive scale production. 

Waterjet cutter systems are highly adaptable across different material types and across a variety of projects, too. They can slice through a sundry of materials, without the exception of materials that are likely to get flawed with other fabrication techniques – such as the following:

  • Glass
  • Titanium
  • Rubber
  • Plastic
  • Brass
  • Stainless steel
  • Aluminum 
  • Copper 
  • Alloys

The secret power working behind the waterjet system’s ability to cut and slice through almost any material lies in its cool-cutting process. It does not generate heat, thus taking away the possibility for heat-affected zones or HAZ.  

Other materials cutting methods like lasers are struggling so hard to slice through or cut materials that have high thermal conductivity such as aluminum or steel. Waterjet systems take away from the picture heat-affected zones which could lay the foundation for microscopic cracks or what we can consider as a structural flaw in components.